Implementasi Lean Six Sigma untuk Optimalisasi SMT: Studi Kasus Solder Tidak Cukup pada PCB Melengkung

Authors

  • Yazid Fiksya Pangestu Program Studi Program Profesi Insinyur, Fakultas Biosains, Teknologi, dan Inovasi, Universitas Katolik Indonesia Atma Jaya, Indonesia
  • Djoko Setyanto Program Studi Program Profesi Insinyur, Fakultas Biosains, Teknologi, dan Inovasi, Universitas Katolik Indonesia Atma Jaya, Indonesia
  • Hadi Sutanto Program Studi Program Profesi Insinyur, Fakultas Biosains, Teknologi, dan Inovasi, Universitas Katolik Indonesia Atma Jaya, Indonesia
  • Rudi Eduard Program Studi Program Profesi Insinyur, Fakultas Biosains, Teknologi, dan Inovasi, Universitas Katolik Indonesia Atma Jaya, Indonesia

DOI:

https://doi.org/10.25170/jpk.v2i2.6176

Keywords:

Kaizen, flexible packaging company, improve

Abstract

This research aims to optimize Surface Mount Technology (SMT) processes by addressing solder issues on warped printed circuit boards (PCBs). Warped PCBs were identified as a key factor affecting solder quality, impacting product connectivity and reliability. Using Lean Six Sigma, root causes such as printer machine settings, mechanical stress, and PCB material quality were identified. Solutions like adjusting process parameters and controlling material quality reduced the solder defect rate by 94.51%. This study highlights Lean Six Sigma’s effectiveness in improving SMT process efficiency and soldering quality, particularly for curved PCBs. Adding vertical Kapton tape and adjusting squeegee pressure and paste thickness further enhanced solder quality.

References

1. Anita, R. (2018). Proses DMAIC (Define, Measure, Analyze, Improve dan Control). Binus. https://binus.ac.id/malang/2022/09/ (Diakses 17 Februari 2025)

2. Karunia. (2016). Pengaruh kesiapan penerapan Lean Six Sigma Readiness (LESIRE) pada industri manufaktur dan industri kesehatan di negara maju dan negara berkembang (pp. 2–7).

3. Lee, S., Kim, H., & Park, J. (2023). Material selection for minimizing PCB warpage: A comparative study. International Journal of Advanced Manufacturing Technology, 567–579.

4. Nursyamsi, I., & Momon, A. (2022). Analisa pengendalian kualitas menggunakan metode Seven Tools untuk meminimalkan return konsumen di PT. XYZ. Jurnal Serambi Engineering, 27–57.

5. Rachmayani, A. N. (2015). Merancang dan merealisasikan infrared reflow soldering dengan memanfaatkan oven listrik sebagai pengendali utamanya (pp. 3–10).

6. Ummah, M. S. (2019). Merancang alat pelarut PCB otomatis (pp. 1–14).

7. Wang, L., Zhang, T., & Liu, Y. (2023). Process optimization for reducing PCB warpage in SMT. Surface Mount Technology Journal, 89–101.

8. Yanto, B., Kartawidjaja, M. A., & Sukwadi, R. (2024). Penerapan algoritma Hue Saturation Intensity (HIS) dengan ruang warna Red, Green, Blue (RGB) dan implementasi aplikasi kematangan buah tomat (pp. 5–35).

9. Yasra, R. (2023). Analisis terjadinya reject PCB LED pada SMT line dengan menggunakan metode Root Cause Analysis, Fishbone, dan FMEA di PT VJB (pp. 65–68).

10. Zhang, Y., Li, X., & Wang, J. (2023). Thermal and mechanical analysis of PCB warpage in reflow soldering. Journal of Electronics Manufacturing, 45(2), 123–135.

11. Zuryensi, Z., & Asrol, M. (2022). Improving the efficiency of the production process in the Surface Mount Technology (SMT) industry with a Lean Manufacturing approach. Jurnal, 20–40.

Downloads

Published

2025-05-05