Analisis Efektivitas Mesin Injection Moulding pada Lantai Produksi Menggunakan Metode Overall Equipment Effectiveness (OEE)
DOI:
https://doi.org/10.25170/metris.v27i01.7917Keywords:
Overall Equipment Effectiveness (OEE), Injection Molding, Machine Effectiveness, Production Performance, Downtime, Idling and Minor Stoppages, Pareto AnalysisAbstract
The plastic manufacturing industry operating under a make-to-order system demands a high level of efficiency and effectiveness in the operation of production equipment to meet demand targets. Production processes that utilize injection molding machines with high utilization rates and a two-shift work system have the potential to generate various problems that can negatively affect production performance. Therefore, measuring machine effectiveness is necessary to identify factors contributing to performance deterioration. This study aims to measure the level of machine effectiveness using the Overall Equipment Effectiveness (OEE) method and to identify the dominant problems through Pareto diagram analysis. The research employs a quantitative approach, with data collection consisting of operating time, downtime, and production output. The results indicate that the OEE value is 69%, which is still below the industry standard of 80%. The primary issue influencing the low OEE value is the high frequency of idling and minor stoppages, which leads to significant losses in production time. Consequently, focused improvement efforts are required to enhance machine effectiveness and achieve sustainable improvements in production performance.
References
Adeodu, A., Kanakana-Katumba, M., & Rendani, M. (2021). Implementation of Lean Six Sigma for production process optimization in a paper production company. Journal of Industrial Engineering and Management, 14(3),661-680.
Al-Khazraji, H., Khlil, S., & Alabacy, Z. (2020). Evaluation of overall equipment effectiveness in concrete block manufacturing. Journal of Techniques, 1(1),6-17.
Alexander, Y., Putra, F., & Sari, P. (2024). Implementation of Total Productive Maintenance on Frame Welding Machine Maintenance Using the Overall Equipment Effectiveness (OEE) Method at PT Electronics Components Indonesia. International Journal of Innovative Science and Research Technology (IJISRT), 9(6), 353-362.
Basak, S., Baumers, M., Holweg, M., Hague, R., & Tuck, C. (2022). Reducing Production Losses in Additive Manufacturing using Overall Equipment Effectiveness. Additive Manufacturing, 56,102904
Chikwendu, O., Chima, A., & Edith, M. (2020). The optimization of overall equipment effectiveness factors in a pharmaceutical company. Heliyon, 6(4),e03796
Clarence, L., & Daud, W. (2021). Improving Production System Performance Using Overall Equipment Effectiveness. International Journal of Industrial Management, 9,74-90
Gymnastiar, M., & Hartono, R. (2025). Analysis of Production Machine Effectiveness in Line A Using OEE and Six Big Losses Method. Jurnal Teknologi dan Manajemen Industri Terapan, 4(3),747-756.
Herawan, F., & Mansur, A. (2025). Evaluation Of Production Machine Effectiveness Using The Overall Equipment Effectiveness (Oee) Method. Jurnal Disprotek, 16(2),153-162.
Kalwar, M., Wassan, A., Khan, M., Wadho, M., Shaikh, S., & Memon, B. (2025). Application of Overall Equipment Effectiveness In Increasing Productivity: Case Of Textile Company. WPOM-Working Papers on Operations Management, 16,1-32.
Kim, M., Lee, J., & Yoon, K. (2020). An Experimental Study on Color Shift of Injection-Molded Mobile LGP Depending on Surface Micropattern. Polymers, 12(11), 2610
Ng Corrales, L. d. C., Lambán, M. P., Hernandez Korner, M. E., & Royo, J. (2020). Overall Equipment Effectiveness: Systematic Literature Review and Overview of Different Approaches. Applied Sciences, 10(18), 6469.
Novirani, D., Zulkarnain, F., & Darrent, T. (2024). Application of Lean Manufacturing to Minimize Waste in The Production Process of Tin Stabilizer. E3S Web of Conferences, 484, 01002
Pokhrel, K. (2023). A Seminar Paper On “Overall Equipment Effectiveness: A Case Study At A Bottling Plant”. International Journal of Engineering Applied Sciences and Technology, 8(1),9-20
Silambi, Y., & Indiyanto, R. (2024). Lean Manufacturing Analysis to Minimize Waste on The Production Process. Indonesian Journal of Computer Science. 13(1),707-713.
Suhardi, B., Anisa, N., & Laksono, P. (2019). Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry. Cogent Engineering, 6(1),1-13.
Tobe, A., Widhiyanuriyawan, D., & Yuliati, L. (2018). The Integration Of Overall Equipment Effectiveness (Oee) Method And Lean Manufacturing Concept To Improve Production Performance (Case Study: Fertilizer Producer). Journal of Engineering Management, 5, 102–108.
Török, D., Tatyana, A., Boros, R., Kovács, Á., & Kovács, J. (2022). Developing a method for evaluating color changeover in a hot-runner multi-cavity injection mold. Polymer Testing, 115, 107759
Tsarouhas, P. (2019). Overall equipment effectiveness (OEE) evaluation for an automated ice cream production line. International Journal of Productivity and Performance Management, 69, 1009–1032.
Udeh, E. (2024). Examining The Impact Of Operation And Production Management Failure On Customer Satisfaction And Organizational Growth: A Qualitative Study. European Journal of Political Science Studies, 7(1),101-120
Zaky, N., Ahmed, M., Alarjani, A., & Attia, E. (2023). Lean manufacturing implementation in iron and steel industries: effect of wastes management on the production costs. Journal of Engineering, Design and Technology, 23 (2): 525–545.









